Industrial Tools
Torque Systems

Tohnichi PQLLS Clicker Torque Wrench

Capacity 5 / 10 / 15 / 25 / 50 / 100 / 140 / 200 / 280 / 420 Nm

Pokayoke Torque Wrench with Limit Switch Output to Eliminate Missed Tightenings

 

Adjustable clicker type torque wrench with limit switch output and durable curly cord. Upon reaching the set torque, the torque wrench "clicks" to complete tightening while the limit switch simultaneously sends out a contact signal. Signals from a limit switch are captured on a programmable logic controller (PLC) or similar device to establish a Tightening Assurance System using assembly line interlock controls.

 

The ratchet head has 24 teeth with a 15 degree operating range, allowing for use in space-limited working conditions. A clear “Click” sound signals tightening completion upon reaching the set torque.

 

This wrench type is a combination of preset and adjustable type torque wrench. They are equipped with a torque scale but to change the set torque an auxiliary tool is required, making inadvertent changes to set torque difficult during a tightening operation. This effectively prevents human errors. The aux key for torque adjustment is a standard accessory. 

 

Features of PQLLS series

 

  • Spiral cable transmits contact signal
  • Limit switch specification is 30V AC/DC below 1A
  • Ratchet head with 24 teeth and 15° operating range
  • Clearly audible click signal
  • Equipped with pre-lock scale
  • Compliant to ISO 6789 type II class A

 

Alternative Model PCLLS

 

  • like PQLLS, but with a round tool tang for interchangeable heads from Tohnichi instead of a ratchet

 

Scope of Supply

 

  • Torque wrench w limit switch, curly cable & connector
  • Traceable factory calibration certificate (ISO/JCSS)
  • Operating manual

 


 

Options / Accs / Spares

 

  • Count Checker CNA-4mk3
    - For tightening count verification, and production management. Connected with LS type torque wrenches, CNA4-mk3 establishes error-proofing system.
    - Up to four LS torque wrenches can be connected, and each can be set with a different number of bolts to tighten. So up to four operators can perform tightening tasks at the same time.
    - Bolt counting can be set 0-99 pcs for each torque wrench, and count down upon receiving a signal.
    - OK/NG judgement signal can be transferred to external device through relay output.

 

  • Protection cover for ratchet head (PQL series)
    #870 = for PQL5N ...15N
    #871 = for PQL25N
    #872 = for PQL50N
    #873 = for PQL100N
    #874 = for PQL140N
    #875 = for PQL200N
    #877 = for PQL280N

  • Ratchet Repair Kit (PQL series)
    #1101 = for PQL5N ...15N
    #1102 = for PQL25N
    #1103 = for PQL50N
    #1104 = for PQL100N
    #1105 = for PQL140N
    #1106 = for PQL200N
    #1107 = for PQL280N

  • LS connector
    #WF6215 = plug
    #WA5219K = socket
PQLLS – Ratchet Head
Model Item No. Torque Range [N·m] Graduation SqD [inch] Length [mm] Weight [kg] Handle
PQLMS5N T212100-LS 1 - 5 0.05 1/4 153 0.34 BK
PQLMS10N T212102-LS 2 - 10 0.1 1/4 190 0.38 BK
PQLMS15N T212105-LS 3 - 15 0.1 1/4 190 0.38 BK
PQLLS25N T212108-LS 5 - 25 0.25 3/8 220 0.39 BK
PQLLS50N T212111-LS 10 - 50 0.5 3/8 250 0.57 BK
PQLLS100N4 T212114-LS 20 - 100 1 1/2 320 0.82 BK
PQLLS140N T212117-LS 30 - 140 1 1/2 386 .092 BK
PQLLS200N4 T212120-LS 40 - 200 2 1/2 470 1.67 BK
PQLLS280N T212123-LS 40 - 280 2 3/4 670 2.3 BK
PQLLS420N T212125-LS 60 - 420 2 3/4 972 3.8 MH

Data according to specifications by the manufacturer. It is recommended to primarily use in moderate performance range (approx. 1/3 to 4/5 of rated capacity). If you regularly worked close to the limit of load (max capacity), a larger model or tool might be more advisable.

 

Handle Design: 'BK' = black resin grip; 'MH' = knurled metal handle.

 

SI unit QLMS2N-MH, QLMS5N-MH, CLMS2NX8D-MH, CLMS5NX8D-MH, PQLMS5N, and PCLMS5NX8D, and metric unit products 20QLMS-MH, 50QLMS-MH, 20CLMS-MH, 50CLMS-MH, 50PQMSL, and 50PCLMS are compliant with ISO 6789:2017 starting January 2022. Calibration Certificates will be different from older products. American unit products are not compliant with ISO 6789:2017.

 

All technical data without guarantee, errors and omissions excepted.

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